EMER-ELEC-PWR Panel

Flight Simulation Hardware – EMER ELEC PWR Control Panel


Overview

This panel replicates the EMER ELEC PWR, GPWS, and RCDR sections of the overhead panel found in Airbus aircraft. It includes a combination of push-button Korry-style switches for managing emergency electrical systems, ground proximity warnings, and cockpit voice recorder controls.

The hardware design includes a PCB assembly, front acrylic panel, and provisions for illumination and interaction using tactile Korry-style switches.

⚠️ Flight Simulation Only – Not for use in real aviation applications.


Panel Layout

Acrylic Panels

The panel is structured into 3 main zones:

Top Row – EMER ELEC PWR:

Switch
Function
Legend
Type

EMER GEN TEST

Test pushbutton with Korry-style label

-

Push-to-Make button

GEN 1 LINE

Emergency smoke response button

SMOKE Amber / OFF White

Momentary Korry

RAT & EMER GEN

Indicates status of RAT & Emergency Generator

FAULT Red / * * (Domino)

Display only

MAN ON / AUTO

Korry Switch with AUTO and MAN positions.

-

Push-to-Make Button

Middle Row – GPWS:

Switch
Function
Legend
Type

TERR

Disables terrain warning

FAULT Amber / OFF White

Momentary Korry

SYS

Disables GPWS

FAULT Amber / OFF White

Momentary Korry

G/S MODE

Disabled GPWS Glideslope warnings

* * unlit / OFF White

Momentary Korry

FLAP MODE

Flap mode (“TOO LOW FLAPS” mode 4) is inhibited

* * unlit / OFF White

Momentary Korry

LDG FLAP3

LDG MEMO displays FLAPS…3 instead of FLAPS…FULL and TOO LOW FLAPS warning disabled with flaps 3

* * unlit / ON White

Momentary Korry

Bottom Row – RCDR:

Switch
Function
Legend
Type

GND CTL

Enabled CVR when on parked

* * unlit / ON White

Momentary Korry

CVR ERASE

Erases current recording

-

Pushbutton with circular layout indicators.

CVR TEST

runs the CVR Test

-

Pushbutton with circular layout indicators.


PCB Details

Design PCB Design Front PCB 3D Front Back PCB 3D Back

Connectors & Interfaces

J1 – 40-pin Header

  • Positioned at the top-left of the board for integration with harness or ribbon interface.

Connections

Pin
Signal

1

GEN1-TOP_LED

2

GEN1-BOTTOM_LED

3

GEN1-KORRY_SW

4

RAT & EMER GEN-TOP_LED

5

RAT & EMER GEN-BOTTOM_LED

6

RAT & EMER GEN-KORRY_SW

7

TERR-TOP_LED

8

TERR-BOTTOM_LED

9

TERR-KORRY_SW

10

G/S Mode-TOP_LED

11

G/S Mode-BOTTOM_LED

12

G/S Mode-KORRY_SW

13

Flap Mode-TOP_LED

14

Flap Mode-BOTTOM_LED

15

Flap Mode-KORRY_SW

16

LDG Flap 3-TOP_LED

17

LDG Flap 3-BOTTOM_LED

18

LDG Flap 3-KORRY_SW

19

SYS-TOP_LED

20

SYS-BOTTOM_LED

21

SYS-KORRY_SW

22

GND CTL-TOP_LED

23

GND CTL-BOTTOM_LED

24

GND CTL-KORRY_SW

25

EMER GEN TEST_KORRY_SW

26

CVR ERASE_SW

27

MAN ON|AUTO_KORRY_SW

28

CVR TEST_SW

K1–K10 – Korry Switch Connectors

  • Each switch has 4-pin headers for signal and illumination control.

  • Labeled directly on silkscreen for ease of assembly.

J2, J3, J4 – Test Switches and External Trigger Input

  • 2-pin headers for discrete logic input of test switches (CVR, EMER GEN, etc.).

J5 – 2-Pin Terminal Block

  • Located bottom center for 12V power and GND input.

  • Drives all LED backlighting and switch lighting.


LEDs and Indicators

  • Over 45 yellow SMD LEDs (D1–D52) distributed around the switches and selectors for illumination.

  • Paired with 220-ohm resistors (R1–R18) for current limiting.

  • Centralized switch regions and legends lit via edge LED positioning.


Mounting and Assembly

  • 4x corner mounting holes aligned with front acrylic plate.

  • Panel is designed for sandwich-style installation with easy removal for maintenance.

  • Alignment marks etched for accurate placement of:

    • Korry modules.


Fabrication and Panel Fit

Acrylic Faceplate:

  • Laser-etched legends include:

    • EMER ELEC PWR, GPWS, RCDR

    • FAULT, OFF, ON, AUTO, SMOKE, ERASE, etc.

  • Cutouts accommodate:

    • 10 Korry-style rectangular switches.

    • 2 circular pushbuttons (CVR ERASE, CVR TEST).

    • 1 Korry Switch (MAN ON / AUTO).

  • Color-coded preview:

    • Red = Panel Outline

    • Blue = Backside features

    • Green = Engraving / Legends

    • Orange = Text Engraving and Label Art


PCB Design Reference

  • Red = Top copper layer (signal routing)

  • Blue = Bottom copper layer (returns and secondary routing)

  • Yellow = Silkscreen (component IDs and labels)

  • Vias, SMD pads, and through-holes are clearly annotated.


🔗 Attribution

  • Version: EMER ELEC PWR / GPWS / RCDR Panel v1.0

  • Project: OpenA3XX

  • License: CC BY-SA 4.0

  • Note: Design for simulation use only.

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